In Prestige pattern company (be located in city of California city Rancho Cucamonga) the office entry point with excellent equipment, the person that call in can get the welcome of sculpture of a brass chelonian. This is very proportional, because plastic pattern has manufactory and this kind of live thing that take case,have a few common characteristics. Macrobian, endurance and consistence are the general character of both. Lazy the feature that is not them, because the past is old,this company is being quickened he is designed and made respect of mould of complex much housing had stridden giant step. The mould component in the key added robot automation to had produced the biggest effect to improving productivity and efficiency in production process. Up to now, this mould manufactory had introduced unit of 4 robots machine tool, had delivered the goods the mould time and need not compare when the robot reduce 30% . The company holds the leader of collective author Donna Koebel concurrently to fall in CEO, had decided automation conformity arrives the best method of the workshop is to achieve this goal stage by stage, the working procedure that lays the target those to be thought to have inhibition to work flow systematically and / or those working procedure that draw most work time. As every main bottleneck is spread out, the process that the company discovers to the next provides conditionality most is exposed quickly come out, and become the next of automation await choose a target. The company because pitch on of two kinds of reasons be centered this kind and clever automation conformity method. Above all, it makes capital got the most effective use. Next, with instantly automation of application of bold and resolute is compared, it brings culture percussive possibility to want to workshop worker small. Every time a manufactory home steps one pace toward automation, the job of workshop worker became variable. In Prestige pattern company, automation did not let a worker desertion however the job, made workers develop higher responsibility heart however instead, engrafted gradually in whole worker team at the same time the thought of a kind of consecutive improvement. The worker that expects up and down to the machine tool previously is OK now 4 unit that hold clip workshop neatly, so that be in evening and operation of unmanned on the weekend guard,realize the biggest productivity. Workers still discovered to be not treatment the process realizes the way of automation, design of such as mould and detect the management of data. Most mould makes manufacturer realize, automation is to cross take place of globalization competition market must, and a lot of workshops also were done so really. Inspect this mould manufactory how to combine robot automation and human innovation look, the manufacturer that implements automation to those wanting will be very helpful. Conformity of automation of ground of this company work steadily processes unit from an electrode (1) begin, it is slide carriage EDM next (2) , it is high speed milling machine then (3) , finally is CMM detects (4) . What consider next is unit of EDM of cut of a line. Progressively automation is in 6 years ago oneself slide carriage electric spark is machined (EDM) when one of unit add an electrode to trade knife unit, prestige mould one'ses mind disturbed a bit to automation. Operation of many electrode burnup can be completed between one night, but the machine tool lacks workpiece to change however function. Once complete the treatment of single work,this are meant, the machine tool is in stay there inside odd time that evening faineant. Use robot automation to change knife and the necessity that change workpiece, be like Rancho Cucamonga city top San Gabriel mountain range is same obviously for nothing. Company president Lance Spangler says, cost and delivery time are main prompt a factor. Mr Spangler says: "We must begin the work that contest mark wins for us all the time for years. Through taking shortcut we can reduce cost, but in that way our quality also can be affected. " shorten delivery cycle of the client also makes a company stride toward automation direction. Although implement automation this kind of demand is very clear before 4 years, and it is more difficult however to make a decision finally, because economic condition is not hopeful 2001. But, prestige mould is opposite automation this road is confident, because it discovers other and large mould,made manufacturer had scored many gain from robot fluctuation makings. After the strategy that decides automation of progressively executive robot, back-to-back move must affirm the company start. Because EDM represented a substantial that mould component produces, and begin from an electrode as a result of this process, electrode treatment course needs to implement automation above all. Once open bottleneck by an unit that forms by two machine tools, the electric slue that machine tool of EDM of only station slide carriage has can be at oneself in steel the electrode that produces scintilla, because every unit is comprised by such two machine tools. Obstacle of next task flow is the high speed treatment of component of hard steel of temper by dipping in water, came to the 3rd thereby " two machine tools " unit. The electrode that because want,measures and mould component are overmuch, the 3 coordinate of the workshop are measured machine (CMM) also implemented automation with a robot then. Although detecting element is the robot installation that completes recently, but it is final anything but. 4 unit deploy a System 3R (every to be located in new jersey Totowa city) Workmaster robot and accommodate workpiece of electrode, steel and cutting tool (CMM unit except) store library. In addition, the system of one integrated type cutting tool that all machine tools can use System 3R beyond the stage is eliminated in 4 unit. The standard workpiece tray that system of this cutting tool uses the material on the chuck of pneumatic of form a complete set that goes up in the machine tool toward installation, 3 in allowing milling machine of 4 the unit of slide carriage EDM in Prestige mould, CMM, high speed aspirant travel repeat workpiece to locate. It is unit to 4 brief overview below. ◆ electrode is machined -- this unit linked milling machine of black lead of high speed of two Bostomatic 12G, main shaft speed is 30, 000 R/min. This unit uses two only so " bookcase " store the library will accommodate electrode and cutting tool, but added type of a circumgyrate to store later the library will will store the capacity increases 130 electrode and 52 cutting tool. This circumgyrate type stores the library was passed revise deposit a space in order to assure cutting tool, because every milling machine can accommodate 6 cutting tool only, this is used not quite to day and night or treatment of unmanned on the weekend guard. EDM of ◆ slide carriage -- formed unit of slide carriage EDM by unit of two Charmilles Roboform 35P. This unit has bookcase type annular library, hold circumgyrate library concurrently, can offer 127 electrode to deposit the position. Besides electrode, bracket still can store plywood of 20 electromagnetism workpiece, steel simple spare parts can be secured on its. EDM unit uses to deposit the contact in memory position to spark the part that measures the fixed position before the head will in electrode begin burnup to secure electro-magnet to go up. ◆ high speed is machined -- unit of high speed treatment may be 4 unit in flexible and highest. It milling machine of Bostomatic 18 black lead and machining center of vertical of HSM 400 of a Mi Kelang (VMC) union is an organic whole, cut hard steel of temper by dipping in water with Yu Xi. Mi Kelang VMC is exclusive a machine tool that does not have system of cutting tool of integrated type tray. Contrary, it is used accommodate large steel tray of System 3R Dynafix. This unit circumgyrate library offers 18 to deposit the position for these tray, and 90 positions that deposit electrode. Two machine tools in this unit, and two machine tools in electrode machining center, have Blum laser to Dao Yi, can realize blame contact, automatic cutting tool to measure. ◆ CMM detects -- it is very difficult that certain workshop may discover the process automation that if CMM detects,will not produce pron any thing actually so, but should detect when becoming main bottleneck, automation is very crucial. This also is the situation that Prestige mould place produces, because of electrode and steel manufacturing speed wants fast at the company exclusive a Zeiss Contura CMM measures these speed. Accordingly, integrated on CMM robot of a Workmaster and 140 store library, so that everyday 24 hours detect continuously. Prestige mould has a somebody to be on duty only everyday now, and the duty of the member that unit is superintended basically is 4 unit gets ready, make its night is mixed OK on the weekend finish nobody are on duty operation. By day, the member that unit is superintended endeavors to finish as far as possible the first much electrode or steel treatment operation, and these send detect. Next, measure admissive component to be piled up be in store in the library, every unit undertakes proper process designing, in order to complete the treatment in the evening. System of integrated type cutting tool eliminates a machine tool in unit beyond use on all machine tools. Installing in these machine tools (show in the photograph go up in CMM) an outfit is put to be in on chuck of workbench of a pneumatic the pull rod of workpiece tray bottom, undertake repetition fixed position. The pattern that designs working company beforehand designs a process to face automation, before mould design begins, want to spend a large number of time and client to discuss certain part design. Every new work from model of spare parts of Solidworks 3D CAD generate begin, the model should pass careful deliberate to wait in order to ensure its design angle, radius appropriate, simplify thereby the mould is made. Mr Spangler says: "Our design ability is very charming to new client, because we can be normally in a mould,extruding receives more housing. The works to gamble a bit beforehand flavour of the requirement, but after the result that sees when the client we design improvement, we discover other people of this kind of work is worth somewhat. " the 3D visible function that uses mould part, the architect can be in send the design (examine mould design before purchasing material) before workpiece censor, take the issue that designs a respect to the mould. Such doing still can compress a component to make time greatly. In whole design process, get admissive part, the hair before the such as plug-in unit premise that will decide finally in mould design gives a workshop. Such workshops can make the best of time to machine specific component first. The agitation of automation still expanded electrode is designed. The company had been based on the 3D electrode pattern plate of standard electrode appearance to develop to have a process only. Electrode architect can choose some kind of pattern plate and revise it according to needs electrode figure. After such finishing, make measure automatically on the blueprint of electrode spare parts that print, every electrode can save blueprint time of 30 minutes, and make new employee OK get used to electrode design simplier. Print besides automatic spare parts outside generating, the system returns automatic computation electrode to burn a volume too (of clearance of electrode generation scintilla owe dimension to measure) . What eliminated gap of scintilla of computation of the person that machinist or CMM detect so is necessary, make them OK and direct undertake machining from blueprint of original part CAD at the same time. The target of the company is the procedure of automation pattern plate with the design similar development that is mould matrix and plug-in unit. Automation detects CMM detects the process designing of the program is sent in the component detect begin before the room. Jose Palomares of the member that quality detects introduced electrode or model of 3D of steel spare parts in CMM software. These models are OK from (of the folder that contains information of every firm work) central computer network tries to evaluate. Next, he can identify the crucial measurement point that gives a part, generation detects program, store to unit rotary table type library mount workpiece, insert workpiece in alignment. The document that Mr Palomares passes to will measure data what he generates to unite simple report format safeguards a program to be handled automatically detect data. This report need not involve a large number of spare partses to measure data, list those are discovered merely the spare parts of out of tolerance and spare parts feature. The report function of this kind of automation saved 4 hours about for him everyday. Prestige mould will add another CMM probably on detecting element, measure ability in order to rise. In addition, it deploys EDM of cut of a line possibly still to the robot before long, in order to undertake unmanned guard is produced. The attention of the automation conformity kind that holds problem of twin vases neck and possibility is a kind of way that this mould makes manufacturer maintain his to improve pace ceaselessly. This pace, with patient casting, had had very big effect to Prestige mould, the tortoise in race of hare of chelonian of no less than won bunny same. At the same time it still proves any robots are impossible to replace the specialized worker of rich innovation consciousness. Sabira: ? Mould of? Prestige of big pool of collect of of skirt of moxibustion deceive had increased chance of two inject patternmaking (IMM) -- electro-hydraulic mix model, completely dynamoelectric model -- added sampling of plastic spare parts and the mould quality checks specific duty inside a company craft technician. Use IMM, the pattern that oneself have inside the factory before the workshop is delivering goods to the client checks, and need not rely on exterior mould factory to detect quality. In fact, the work that does not permit certain OEM even without the mould manufactory of in-house sampling ability quotes -- because exist confidential sex problem and send to the outside mould factory and inherent time is protracted problem. A completely dynamoelectric IMM was bought after the company notices a lot of mould factories are getting lost completely electric unit from hydraulic pressure IMM. Compare with photograph of hydraulic press bed, completely dynamoelectric IMM is quieter, energy efficiency is taller, can assure better repeatability. Certain OEM asks its are new even the mould is machined on completely dynamoelectric IMM in order to assure quality. None strange, the completely dynamoelectric IMM of Prestige mould also implemented automation, a plastic runner is picked up with a robot after every mould circulates, shoot runner abrade in reclaim (premise is plastic and OK if reclaiming) . CNC MillingCNC Machining