Apply at the contemporary clamp unit that 5 axes process

A.

Picard company (place where troops are stationed is in Monschau city) what see in production, this is a whole clamp system. The expert of production wear-resisting spare parts and mould, while to 5 axes machining center has investment, also carried out to device of its workpiece clamp optimize, accelerated manufacturing process significantly from this. The workpiece data that Picard company processes besides mould steel 1.

2379 (namely X155CrVMo12.

1, interpret is noted) with 1.

4112 (X90CrMoV18) outside, still machine nitrogen to convert steel 1.

8550 (34CrAlNi7) workpiece and treatment material pledge particularly even pulverous metallurgy uses the static suppress such as heat to build (PM- - HIP) workpiece. These material are a kind of hardness amounts to 64HRC, have extremely tall wearability and can prevent to wear bead tatty stuff. Must want in order to be the same as the spare parts of the screw extruder that one direction rotates to satisfy higher and higher demand. The norms of these spare partses is in 18 with 300mm between, apply at plastic, balata, chemistry, make aluminium and food industry and pottery and porcelain make equipment go up. Of workpiece change: Here, it is merely in very short time, the jockey Jorg Classen of accurate treatment facilities changes on the machine tool workpiece. Produce 30000 spare partses to need to have tall flexible the spare parts that Picard company makes an appointment with the 30 thousand most screw extruder therein to offer high accuracy and tall wear-resisting for the whole world, these spare parts press sheet entirely production, this needs particularly tall treatment flexible. In the meantime, these spare parts and appropriative spare parts often should satisfy special requirement, the part asks to want to exceed the level of former mill apparently, often have rise further. These requirements make be used likely mix newly will handle via improvement technology contemporary high quality plastic with other data, individual likelihood is to undertake handling for the first time completely. The use of these spare partses, the part extended the run time of equipment significantly. "According to the decision, we plan to may use technology of vertical car mill in the future. We the clamp system that ground of one by one will be examined carefully and optimizes us together with Schunk company. " Mr Thomas Johnen that branch of craft of Picard company extruding is in charge of cutting technology such say. The gain that can see is: DMU 100 P DUO-Block of general machining center is mixed with high dynamic performance highest precision, treatment regards the extruder of individual spare parts as housing among them. Before, each face that machines a spare parts wants to undertake holding clip alone respectively for certain, and below the case that using treatment of 5 axes linkage now, most spare parts needs to undertake twice holding clip only. 5 faces in 6 faces can undertake the spare parts be machined entirely at a draught. From this, make handling time shortened about 1/3. In addition, mr Thomas Johnen obtains wants dimension precision quite can simply through new treatment system. Although machine interchangeable,the hang of clamp technology respect is crucial alleged elliptic guide-post bushing such crucial part also is advantageous: Be in at present, used the clamp plant that passes careful consideration and clamping apparatus, workpiece is OK very handy, fast undertake searching with critically. Getting cut treatment 8 glyphs passageway and be in then milling is elliptic when the passageway, guide-post bushing ensures do not produce slippage. In addition, can improve exterior quality apparently. Because, the milling cutter that uses as a result of place won't produce positional deflection on certain level. To come true all these treatment, when developing clamp system, mr Thomas Johnen used the technical tricks of the trade of Schunk company actively. Be in merely the program of 3 months inside level period, the experts of clamp technology formulate a comprehensive solution. "Regard associate as Schunk company, to us it is absolutely and right choice. " Mr Thomas Johnen such say. "Adviser and product expert give an idea in time to us, and the experience of its technology respect is accompanying whole transition. " accordingly, it is Picard company formulate likely solution of a first-rate, and its transplanting of very agile ground arrives in transition. From this, make machining center becomes 5 rods basic time takes very great run time machine tool of proportional tall productivity. Current, very the process of fluctuation makings preparation between take time is OK undertake outside machine. When personnel of machine tool operation is undertaking fluctuating expecting preparative, the machine tool is processing other work. This raised yield, the operation in reduced cost and eliminating clamp process is wrong. Changing when workpiece, inside time of a few seconds, the Schunk company that has followed via tone at 0 o'clock the workpiece clamp of clamp system Unilock board, corrective, fixed position and clamp undertake on the machine tool with fiducial precision. To itself of this machine tool equipment has 9 Unilock clamp was versed in at 0 o'clock. Be versed in in these clamp on, indirect perhaps ground passes workpiece of clamp of splint of workpiece of T form chamfer to perhaps come through special clamping apparatus clamp workpiece. Clamp is versed in the foundation is 9 clamp module, this module finds a place for as the component of whole set go up in the workbench of the machine tool. A kind of norms that pull a hammer is used at all clamp module module to pass splint of workpiece of the one or more clamp that pull a hammer and clamping apparatus. At 0 o'clock in clamp module, the clamp slide block that radial decorates will pull a hammer taut, and its locking. In Unilock clamp system is medium at 0 o'clock, be secured through what short awl implementation pulls a hammer and locate. This kind of structure ensured be less than 0.

Of 005mm change precision. Pulling a hammer is to pass a group of bedspring to realize mechanical locking, the function from Suo Hecheng locking is had on the structure. The locking force of module of this kind of clamp can amount to 75000N. Nextpage pulls a hammer to what clamping apparatus deploys: Because pull hammer norms to unite, clamping apparatus and splint also can be used at different machine tool. Although atmospheric pressure is below the circumstance that drops quickly still can reliable clamp and other clamp system is different at 0 o'clock, the Unilock system that uses bedspring clamp is in the process that processes work, need not go caring compress airy circumstance. Although be in,the pressure in reducing air system drops suddenly, workpiece is remained be worn by clamp reliably. For loose clamp module, 6 cling to systematic pressure is enough, and any pneumatic device all can realize such pressure. Pull a hammer as a result of what unite, workpiece splint and clamping apparatus do not need any change also can be used at equiping to have Schunk company Unilock at 0 o'clock on the other machine tool of clamp system. So, picard company machines minor component part to be on DMU-60 machining center next, the plan is patulous clamp system. Make clear to the observation of each clamp device, the clamp system that builds by Schunk company compose is quite comprehensive: When undertaking machining to blank, longer and particularly firm, equip promising gets used to special need and lengthen of base muti_function fast pincers Kontec KSG-5A uses pincers Kontec KSD and NC- clip of particularly reliable ground holds work. In these pincers, come with the taller 5 axes gate on a kind of height clamp workpiece, can make full use of the space of freedom of whole main shaft of the machine tool. For comfortable distribute real work, the user can place claw from the standard different adding is chosen to place ungual outfit to be on the bearing clip claw with taller height in accessory. In the Grip on clip claw the special roughness impaction of comfortable fittings is on raw workpiece material, obtain a kind to be similar to shaping locking thereby, achieve particularly reliable clamp from this. Because pincers of many 5 axes can avert the interference of workpiece outline. Use short standard cutting tool to be able to obtain the angle position that workpiece any can think of normally. This can avoid to use more valuable special cutting tool, the excision amount that also can increase material at the same time and the highest precision that win work and wonderful workpiece surface quality. Inspect the condition of workpiece, pincers is versed in in preparation on installation of OK and individual or didymous ground is on Unilock backing plate. From this, make the outfit clip of workpiece reachs higher amount at a draught, this is additional advantage, as a result machines the potential faculty of the machine tool at can digging 5 axes adequately. Clamp device is unique to finish machining, on the designs for special situation only clamp plant that rectangle and elliptic workpiece can install clip to differ in 5 kinds. Need not undertake painfully searching to workpiece, clamping apparatus have the aid of achieves the precision of utmost at cooperating aperture accordingly. The workpiece installation that machines through thick car is in special V clevis claw, adopt chain taut device places his reliably hold. The clamp system that through using 5 rods machining center, contemporary cutting tool and classics ponder over carefully is Mr Thomas Johnen efficient nicety machined single work and small lot component to obtain the settlement with a reliable future method. With before treatment is compared, be in at present 5 axes are measured with lesser penetration of a cutting tool on machining center and higher feed rate undertakes machining. Even if a such comprehensive settlement method, original need is opposite higher investment, however, can pay off inside very short time normally. This open up the passageway that leads to modern treatment craft, show a kind of exact rate that gives to want to expend ability of very great strength to achieve before. Of newest generation clamp system machined exposition in German international metal at 0 o'clock (AMB) on, schunk company rollout of newest generation at 0 o'clock clamp system. Vero-S is the name of this new system, this new system can be replaced completely already was proved to use reliable Unilock clamp system. And Vero-S and before the system is compatible completely, and a series of additional efficient performance were provided below similar price requirement. Among them the taut force of new module raised one times. Need not add payment for goods additionally to the user, all function spare parts of new system was to use the stainless steel with hard temper by dipping in water, because this is anticorrosive absolutely. The basis already declared patent quick stroke and clamp journey, vero-S system, for example clamp module NSE Plus 176 (176 departments point to numerical value the external diameter 176mm of clamp module, interpret is noted) taut force can amount to 9000N. Through buildup drive function is being provided in every clamp module, taut force can achieve confirmable even 40000N, greatly prep above before of taut force one times much. The tigidity that whole clamp solves method place to achieve with respect to profit from this is planted high taut power. Such, although encounter particularly great transverse power also bearing of can reliable ground, and do not cause change of workpiece happening position. At 0 o'clock in clamp module, the clamp slide block that radial decorates will pull a hammer taut with locking, make its are achieved from the lock. Pull a hammer secure or locating is to pass a short Yi to come true. The repetition that this ensured clamp device changes precision is less than 0.

005mm. To raise the service life of clamp device and dependability further, all resembling base, lug hammer and clamp slide block such functional spare parts is to use the stainless steel with hard temper by dipping in water to make. In addition, the clamp module that need not safeguard is sealed completely, prevent those who cut bits and cooling lubricating fluid to enter. Press a standard, block air (prevent dust and cooling fluid enter, interpret is noted) of contact and clamp slide block detect OK and compositive together, accordingly, basis of module of every Vero-S clamp needs to be able to realize automation to lade. Because can be in already,underside also can compress airy connect in flank setting, clamp module can be used neatly at any to install the position. OK and random selection contains of special and sealed component or of the Vero-S clamp module that does not contain lube to compress air equipment. CNC Milling CNC Machining